Hi,

I wondered if anyone could advise on a suitable alternative to the following LED driver: Tried CEF, RS, and online but they can't get hold of the exact part.
 

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What is the make & part number of the driver you are looking to replace, is it constant current or constant voltage, what is that current/ voltage, and the load characteristics required?
 
thanks for your interest.

OPTOTRONIC® OT 90/220-240/700 LTE

Constant Current LED Power Supply


AA3213601DG Made in China by OSRAM
OSRAM

i have attached image of driver, i am not sure if its been uploading.
 
Welcome to the forum.

I haven't done a detailed search for equivalents but there seem to be some similar products coming up by googling the part number. Not all have the same current and voltage range so to confirm suitability, we need to discover what current has been set on that driver and what the forward voltage of the panel is.

The current is being programmed with a local resistor, and AFAIK the resistor values are the same across all LEDset products, so any model of LEDset driver that includes the set output current and LED forward voltage in its working range will suit, once that resistor is put into the new driver. Do you have any specs on the panel? And what is the resistor value - we can probably decode that to a current setting.

Alternatively, Osram technical might be able to confirm the part number of a drop-in replacement. They would probably be my next call.
 
This driver was around 10 years ago, and seems to have been superseded by Dali compatible versions, but these still appear to incorporate the LED set feature, so maybe the current model with Dali could be used? With the same value resistor? Any thoughts anyone?

To find the original data sheet, Google search: "product-datasheet-ot-150220-240700-lt-e.pdf"

The LEDset interface is described in this application note:
I was hoping to find a way of divining the output current set by that 15k resistor, but I'm not sure that's possible from the info here!
KAZ786 - Do you have any technical info on the LED load you want to drive from the replacement driver?
 
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Sorry Lucien, on re-reading your insight, the resistor should work across brands. That must be the way to go, as this Osram product does seem unavailable.
 
Thanks, you all, I initially thought it would be easy as a new driver replacement, but when I couldn't find the exact part knew I would need some tech knowledge to figure suitable alternative.

Since the first driver packed in a few months, another 3 lights have started starting to flicker, hence relooking at options to sort this out.

For the LED panel load, I will have to double-check, I did have pictures but can't seem to find them. I will need to reopen the lamps

So, am I understanding this right, that I will need a LEDset driver matching the set output current and voltage and use the current resistor, will I need anything extra for the Dali drivers?

Just on a side thought, the lights are currently being used through the breaker rather than the override switch or BMS system, could this be causing the drivers to go faulty prematurely?
 
Here we go😀, had on my old phone.
Thats useful. So the lamp needs 605mA and will have about 115V across it.
The Osram driver seems to be spec'd to provide this, but I don't know if the 15K resistor is the correct value for 600mA
The fact you are seeing a failure and flickering, maybe the set is getting towards end of life (thinking about the driver possibly being 10 years old), or maybe the driver is not suited to the lamps (or the other way round). I don't see why the source of power (eg direct from breaker or through BMS) should have any effect on the reliability of the lamps, other than them being left on when they needn't be!

It might be worth trying to find a constant current driver capable of being set to 600mA (or built for 600mA), and with the output voltage going up to at least 120V, and rated say 75W. It seems extravagant to buy Osram Dali enabled versions if you don't need that.
 
Just to say that the first Meanwell one has a 700mA fixed current output, which is too much for your 600mA rated LED panel.

The original black Osram driver module has galvanic isolation (reinforced) between mains input and the output. As far as I can see all the long thin Osram ones you list say they have no galvanic isolation between mains in and the output. I'm concerned that would be a safety issue.

So I'm afraid I wouldn't leap at any of them yet!
 
500mA is less than 600mA so not going to stress the LEDS,
thats a good price
 
This one might just do:
And there is a beefier version at a bit more money.
I'm not sure if it will work out of the box without being (NFC) programmed first! The current is set with a resistor as per the original one. There's loads of technical info on the above website but I haven't looked through it all.
 


Any thoughts on above
Looks good to me. Gives 550mA with current selecting resistor of 0 ohms, ie a link, so you don't need to buy a programming resistor! Seems good to go.
Only think I didn't see was anything about isolation of the output from the mains input, but I think it's implied.
Try one!
 
If you are going for that type of form factor (they would typical be inside a linear light fitting, then why not
8.33K resistor gives 600mA same minimum voltage so no downside
 
E2A: see posts below, the following might be incorrect due to the differences between Gen 1 & 2 configuration.

I am not convinced that the LED is presently running at 605mA. The Osram LEDset guide gives the resistor value as:
Rset [Ω] = (5 V/Iout [A]) x 1000
For 605mA that would be 8.3kΩ and although I can't see the colours on that resistor clearly enough to say what the value is, it doesn't look like 8.2 kΩ. The band that Brian sees as green, I see as blue, which would make it 16kΩ leading to a lamp current of 310mA, i.e. it might be significanly underrun (which could be a factor in the LEDs all outlasting the drivers.) I would want to double-check that before choosing an alternative driver.
 
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The band that Brian sees as green, I see as blue, which would make it 16kΩ leading to a lamp current of 310mA,
I see that band as a blueish green or a greenish blue. Could be either TBH, but 15k is the standard value, although 16k is in the E24 series, of course.
It's definitely one or the other.
 
I am not convinced that the LED is presently running at 605mA. The Osram LEDset guide gives the resistor value as:
Rset [Ω] = (5 V/Iout [A]) x 1000
For 605mA that would be 8.3kΩ and although I can't see the colours on that resistor clearly enough to say what the value is, it doesn't look like 8.2 kΩ. The band that Brian sees as green, I see as blue, which would make it 16kΩ leading to a lamp current of 310mA, i.e. it might be significanly underrun (which could be a factor in the LEDs all outlasting the drivers.) I would want to double-check that before choosing an alternative driver.
Thank you Lucien for the cautionary words.

The formula you use above is for Osram "Gen 2" devices.
But the OP's part number I think indicates a Gen 1 device according to the Osram bumf?
See below - I'm not clear if this changes anything or not - your thoughts would be appreciated please.
D10F9962-1A57-4F0C-96B8-BA6EAEF2698F.jpeg
 
Good spot, I think you're right and I've edited the above post. Can we discover the relationship of resistor to current for Gen. 1 drivers?
 
Good spot, I think you're right and I've edited the above post. Can we discover the relationship of resistor to current for Gen. 1 drivers?
I found this (description! of link in my post #7) see below:
My attempts at unravelling this from the 274uA current, (presumably from 12V) - and I really haven't understood this - suggested someting like 7V across Rset, which would be driving the lamp a bit over 400mA.

5CA1A435-47EE-46D2-9DAA-EF40C81CA014.jpeg

Post crossed with yours Lucien!
I thought I had worked out the source impedance of the 274uA and I had a potential divider of that and Rset which led to a voltage across Rset that I mention above.
Clearly something wrong with that!! Yes - it's a constant current source DUH! Prefer your version.
 
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Oops, post crossed with yours.

It seems the Gen1 interface sets the fraction of the rated output current, not the absolute current, in the relationship: Iout = Inom ((Vset-1)/9). Vset can be derived from an active voltage source in a remote control, optionally referenced to the driver's +12V aux supply, or can be created passively by a resistor driven by a constant 274μA bias current that flows out of the control terminal. Thus for a 16kΩ resistor:
Vset = 274μ * 16k = 4.4V
Iout = 700 * ((Vset-1)/9) = 263mA

That's an even lower fraction of the panel's rating and is starting to sound unlikely.

To set a Gen1 driver of 700mA rating to 605mA with a resistor, one would need:
Vset = 605/700 * 9 +1 = 8.8V
Rset = Vset/274μ = 32kΩ or 33kΩ as the nearest preferred value.

Perhaps we are not seeing the colours on the resistor correctly, but I can't resolve them to anything like 33kΩ
 
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resistor colors are as follows Orange,blue, black,red, brown
The resistor value appears to be 36K 5%, a little off Lucien's 33K sum above.
If it is 36K, I calculate it's programming the power supply to produce 684mA, somewhat over the target 605mA.
Maybe that's why lamps were suffering?
Is this still an option
Yes I think so.

The Tridonic driver will give 500mA so the lamps will produce a little less light output, but they ought to last longer!
 
Sadly these drivers are now discontinued, been looking for a couple of 100W versions and had to resort to Ebay.
The replacements are current set by NFC programming which you can get done but there is a charge. No sure of the available steps and you may get closer to 600mA rather than settling for 500mA
If you go to the Tridonic website its straight forward to choose a suitable driver
 
thank you for your replies.

I opened another lamp and the driver is somewhat different, (in picture) it has no resistor, do i need specific software to program these ones.

This one is working, i wad just testing to see the led's are working fine before ordering the replacement driver, which they are.
 

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thank you for your replies.

I opened another lamp and the driver is somewhat different, (in picture) it has no resistor, do i need specific software to program these ones.

This one is working, i wad just testing to see the led's are working fine before ordering the replacement driver, which they are.
Without a resistor it delivers 700mA, which is more than we were assuming the fitting needed.
That might contribute to shortening the life of the fitting?

The tech info is here: https://www.led-bg.com/uploads/docu...tion-guide-4dimlt2-led-drivers_1441816016.pdf

You don't need software to program it, the documentation says it is still settable with a resistor, and to get it to supply 600mA, you would need an 8k2 resistor between the "LEDset" terminal and the "LED-" terminal.

Alternatively if you can find any info that suggests it's OK to drive the LED fittings at 700mA, just continue to use and replace the Optotronic ones without adding any resistor.
 
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How are these lights controlled ?
Do they dim or are they fixed output?
Do you turn them on with a simple switch?

Reason for asking is that they do appear to be using quite complex drivers for simply on/off
 
How are these lights controlled ?
Do they dim or are they fixed output?
Do you turn them on with a simple switch?

Reason for asking is that they do appear to be using quite complex drivers for simply on/off
Good question - I thought the difficulty is that the LED fittings require about 115V to give the desired brightness, and budget drivers I've looked at can't provide the necessary voltage to produce the desired current.
There may be a simple 600mA 75W (115V) driver out there, but with a quick look I haven't found one that I'd trust! (there are some real cheap bare boards with extravagant claims!)
 
The Tridonic Outdoor range are brilliant drivers for high voltage. I have used around 100 on a project and they have been bullet proof apart from one which was powering a long row of tree lights that got attacked by lawnmower man.
Tridonic have, unfortunately (and i can understand why) made their fixed output range now multi fixed by NFC programming. They have updated their Dali to Dali2 and made them NFC programmable. The drivers are not expensive.
What i have found is that it is the lamps that used to be always available at 350mA or greater now they go as low as 200mA, so when you are trying to power a number of lights at 200mA this can mean an oversized driver i.e. a 100W driver is only a 100W driver at 500mA becoming a 30W driver at 200mA... lol
You can probably tell i am learning my way through how to replace drivers that have either expired or the lamp types have changed.
 
Even sadder is the demise of Lucian who tried to help on the first page.
Sorry to here. May he rest in peace.

How are these lights controlled ?
Do they dim or are they fixed output?
Do you turn them on with a simple switch?

Reason for asking is that they do appear to be using quite complex drivers for simply on/off
Timed through MBS, with override switch, which is the main method of operation. I have not seen any dimming controls.

The data sheet recommends paring them with Optotronic drivers, Also mentioned was with max current of 1050ma so i guess the 700ma would be fine.

I have ordered one of these to test, will need another 7. I Plan to program them using the NFC and www.tuner4tronic.com.

I opened a third lamp out of curiosity, and it has a different led set and is wired direct with 5 cores with no resistor too, any thoughts?
 

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