Discuss Need help with a prototype in the UK Electrical Forum area at ElectriciansForums.net

Reaction score
6
I want to design a charging unit for IPhones. I have made a prototype but it’s not how I want it to be. I want the two separate retractable mechanisms to be connected to one usb output which will stay stationary. The problem I have at the moment is both wires have to be pulled at the same time for it to work effectively. I believe it would be similar to a retractable extension lead but I have no idea what I’m doing!

image.jpg
 
I'm not really sure what the aim is with this. What problems does this seek to solve over a standard iphone charger ?
 
I'm not really sure what the aim is with this. What problems does this seek to solve over a standard iphone charger ?

Unless it provides a far far more reliable and robust connection between the lightning connector and the cable you are wasting your time.

I've lost count of how many lightning cables my family have "consumed"
 
Precisely like that but I just spoke to him on the phone and he has no more money to fund the business as he’s a taxi driver from Mexico. I could also make huge improvements on what he designed

Missed a trick there. Should have asked him where he got his retractable mechanisms from.
You can buy retractable iPhone cables for a few quid on ebay. Maybe start there.
 
Missed a trick there. Should have asked him where he got his retractable mechanisms from.
You can buy retractable iPhone cables for a few quid on ebay. Maybe start there.
I have that’s how I designed my prototype but it doesn’t work correctly because when one cable moves so does the other
 
I'm not being funny but your prototype doesn't look like an improvement, basically you have put two retractable iPhone cables in a box and wired to one USB? I can understand how both move, do you mean they both reel out when one is pulled?
 
I'm not being funny but your prototype doesn't look like an improvement, basically you have put two retractable iPhone cables in a box and wired to one USB? I can understand how both move, do you mean they both reel out when one is pulled?
Obviously it’s not an important as it’s not even close to completion. And yes that’s what I mean
 
Will this getup incorporate the power unit or does it need to be supplied from a usb outlet.
 
Slip ring(s) is what the O.P is looking for.
But I'd say the idea is at least £250,000 away from a decent pre production unit.
Prototype Injection moulding is very expensive.

And by the time it's ready Wireless induction for Phones will be the norm, making it obsolete before it hits the shops.

And the Forum is not just picking holes, it's trying to offer constructive criticism.
Have you seen Dragon's Den, they make mincemeat out of some pretty good but uneconomic ideas.
 
So basically you want us to design it for you and you take all the credit???

Have you thought about type approval rating, British and European standards compliance etc?

Did anyone else also receive a private message from the OP about this?
 
Slip ring(s) is what the O.P is looking for.
But I'd say the idea is at least £250,000 away from a decent pre production unit.
Prototype Injection moulding is very expensive.

And by the time it's ready Wireless induction for Phones will be the norm, making it obsolete before it hits the shops.

And the Forum is not just picking holes, it's trying to offer constructive criticism.
Have you seen Dragon's Den, they make mincemeat out of some pretty good but uneconomic ideas.
Yes I have seen dragons den and they are business men and women who have succeeded and are willing to give constructive feedback. Most users on this forum however are not constructive. I’m just a 17 year old entrepreneur who has an idea.
 
So basically you want us to design it for you and you take all the credit???

Have you thought about type approval rating, British and European standards compliance etc?

Did anyone else also receive a private message from the OP about this?
I want help and advice I’m not telling you to make the finished product am I?
 
Yes I have seen dragons den and they are business men and women who have succeeded and are willing to give constructive feedback. Most users on this forum however are not constructive. I’m just a 17 year old entrepreneur who has an idea.

Not much of an idea of how to act though. You are being very demanding.

Please remember that this is a public forum where all are free to comment and people are giving you their time for free.
 
Some of us here have designed a lot of things and experience shows that you have to ask a lot of questions to get a feel for how something should be done, before looking at the mechanics of it. Otherwise it's like answering the question ' How do I make a car?' without finding out whether the asker has in mind a Lamborghini or a Nissan Micra.

To me, the most important thing you revealed was this:
Aimed more at bars and other waiting areas

I have considerable experience of retractable cable mechanisms in commercial use. They get KNACKERED!! Not just in public areas but in upscale offices and conference rooms. The high-end commercial units sell for upwards of £200 each and some last a year before they are pulled to pieces, springs broken, rollers jammed, connectors squashed and fatigue failures in the conductors. I have personally lain on my back in the middle of the night under boardroom tables fixing and changing them.

So, my advice to you, before trying to find a detailed solution, is to define as well as you can, what you want to achieve. How many mating cycles? How many retraction cycles? What maximum pullout force? Ballpark price? Then if you ask for help, communicate all of this in the enquiry, so that people can get a handle on what is needed.
 
Some of us here have designed a lot of things and experience shows that you have to ask a lot of questions to get a feel for how something should be done, before looking at the mechanics of it. Otherwise it's like answering the question ' How do I make a car?' without finding out whether the asker has in mind a Lamborghini or a Nissan Micra.

To me, the most important thing you revealed was this:


I have considerable experience of retractable cable mechanisms in commercial use. They get KNACKERED!! Not just in public areas but in upscale offices and conference rooms. The high-end commercial units sell for upwards of £200 each and some last a year before they are pulled to pieces, springs broken, rollers jammed, connectors squashed and fatigue failures in the conductors. I have personally lain on my back in the middle of the night under boardroom tables fixing and changing them.

So, my advice to you, before trying to find a detailed solution, is to define as well as you can, what you want to achieve. How many mating cycles? How many retraction cycles? What maximum pullout force? Ballpark price? Then if you ask for help, communicate all of this in the enquiry, so that people can get a handle on what is needed.
Thank you for the highly valuable advice. Perhaps you could share some of your knowledge of retractable cables with me as I literally just came up with the idea I don’t know what I’m doing.
 
1. There are basically two kinds:
a) where one cable runs from one end to the other, e.g. wound in an S-shape starting the middle, so that when one end is pulled out the other must unwind equally, either being captured inside the unit or paying out the other side. (e.g. cheap retractable headphone cord)
b) where the inner end of the retractable cable is connected to slip rings that complete the circuit between the reel and its fixed hub. (e.g. vacuum cleaner cord winder).

Sliprings are electrically impractical for some kinds of cable (e.g. HDMI) but OK for others probably including yours. I suggest searching patents on Espacenet or other online patent database, and studying the drawings and specifications, to get some background on how everybody else is making these mechanisms...

2. Avoid. Retractable cables will gang up with their mates the flip-up socket modules and come round one evening and give you agro. They certainly do this to me.
 
1. There are basically two kinds:
a) where one cable runs from one end to the other, e.g. wound in an S-shape starting the middle, so that when one end is pulled out the other must unwind equally, either being captured inside the unit or paying out the other side. (e.g. cheap retractable headphone cord)
b) where the inner end of the retractable cable is connected to slip rings that complete the circuit between the reel and its fixed hub. (e.g. vacuum cleaner cord winder).

Sliprings are electrically impractical for some kinds of cable (e.g. HDMI) but OK for others probably including yours. I suggest searching patents on Espacenet or other online patent database, and studying the drawings and specifications, to get some background on how everybody else is making these mechanisms...

2. Avoid. Retractable cables will gang up with their mates the flip-up socket modules and come round one evening and give you agro. They certainly do this to me.
Thank you very much. The prototype i made used type A so you have just answered my question perfectly. Do you have a phone number or email I could contact you on if I could use your expertise anymore??
 
No, sorry, I'm kinda busy. I don't mind offering a few pointers but actual projects I'm a bit overloaded with. Best of luck though...
 
@Josh - I applaud your enthusiasm although I will offer my critique on this project, by the time you have a functional off the shelf reliable model on offer you will be hit by the next gen phones which have wireless charging, already we see the newer models with this capability, as they become more popular the old cable chargers will be in decline and probably just at the time you manage to get these on the shelves and you need to recoup the 100'000's you will have spent bringing the design to fruition, like has already be shown, there is already one on the market and i would be looking at the patent(s) they have filed for there model as you may be in breach of it trying to move forward with this project.
Good luck either way.
 
The way i see it is if the clever folks at Apple or Google have decided not to make one then clearly they see no market or profit for it, as they can make things at very very low unit prices and then charge trendy hipster beard wearing sour bread loving youngsters silly money for simple things. Apple especially are happy to make pennies on an item as many millions of pennies add up to a lot of money. so i do not see how it will catch on or if there is even a future market given phones are starting to go to contactless charging with them charging pads... Google are also working on a system of technology where batteries charge using wifi signals! explain that one to me...
 
@Josh - I applaud your enthusiasm although I will offer my critique on this project, by the time you have a functional off the shelf reliable model on offer you will be hit by the next gen phones which have wireless charging, already we see the newer models with this capability, as they become more popular the old cable chargers will be in decline and probably just at the time you manage to get these on the shelves and you need to recoup the 100'000's you will have spent bringing the design to fruition, like has already be shown, there is already one on the market and i would be looking at the patent(s) they have filed for there model as you may be in breach of it trying to move forward with this project.
Good luck either way.
Thank you very much I will take this all into account.
 
My friend, In my opinion if you have an idea you think will make you millions the last thing you want to do is explain your idea in a public forum on the internet for all to see and potentially steal.

That being said your current idea is a few years too late, wireless charging is the future. I've always wondered whether solar charging would work for phones, maybe you could look into that instead :wink::sunglasses:
 

Reply to Need help with a prototype in the UK Electrical Forum area at ElectriciansForums.net

Similar Threads

Completed my AM2s start of this year. My whole career plan is to run my own company/sole trader. Be my own boss basically. I always get asked...
Replies
14
Views
809
  • Article
If you search the internet for PCB manufacturing, you will find many companies, houses, and fabs that offer cheap PCB manufacturing and...
Replies
1
Views
779
I’m currently fitting out a gaming van that will be rented out for parties. The van will have 10 TV’s & 10 games consoles as well as some led...
Replies
8
Views
795
The breaker pictured trips with nothing plugged into the circuit. It is able to be reset and stays reset for several days, but trips again. When...
Replies
1
Views
502
Hi I have a job where customer has two families one families lives upstairs and one family will live downstairs. As the property is going through...
Replies
12
Views
771

OFFICIAL SPONSORS

Electrical Goods - Electrical Tools - Brand Names Electrician Courses Green Electrical Goods PCB Way Electrical Goods - Electrical Tools - Brand Names Pushfit Wire Connectors Electric Underfloor Heating Electrician Courses
These Official Forum Sponsors May Provide Discounts to Regular Forum Members - If you would like to sponsor us then CLICK HERE and post a thread with who you are, and we'll send you some stats etc

YOUR Unread Posts

This website was designed, optimised and is hosted by untold.media Operating under the name Untold Media since 2001.
Back
Top
AdBlock Detected

We get it, advertisements are annoying!

Sure, ad-blocking software does a great job at blocking ads, but it also blocks useful features of our website. For the best site experience please disable your AdBlocker.

I've Disabled AdBlock