S

shocked

Hi All
just done a c/u change fitted with 8 RCBO's and when testing the trip times 2 of the RCBO times were too high (40a 30ma =40.8 ms . 32a 30ma = >40 ms )on X5 ? changed the 2 x trips and retest exactly the same times ?! disconnect the circuits and retest trip times perfect, ok so retest circuits all ok ??! phone control gear and speak to tech it could be the cooker hood (double insulated ) or the w/machine, they don't like them. in my case it was the (40a) electronic shower (32a) combi boiler .
just letting you know
John
 
are you testing at the rcbo or at the end of the circuit, what bs number is the rcbo please
 
I would always recommend testing RCDs without the loads connected , both live and neutral removed , with all the electronic equipment nowadays its a risk we all take leaving things in , the readings vary so much with connected loads ...
 
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I would always recommend testing RCDs without the loads connected , both live and neutral removed , with all the electronic equipment nowadays its a risk we all take leaving things in , the readings vary so much with connected loads ...

Yes that's great and by the book but if the device fails to operate in intended use (cables connected) then what's the point for me I like to make sure that with or without load connected the device operates in time or else it's effectively redundant.

If you tested a socket circuit protected by an RCBO 61009 and the unit tested correctly with the cables removed but then tested it at a socket using a socket tester lead and it failed would you be happy with this ????
 
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You're testing the device, not it and the circuit together.
The circuit needs validating separately.
 
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The Problem is that many of the appliances are inductive and have capacitors etc that react with the RCD testing , but in case you are unsure if all appliances are isolated , or there may be items difficult to unplug then isolating at the board may be the best way ,
 
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Seeing as you are testing, or should be testing the RCBO and not the rest of the circuit, ....Yes, it has tested out correctly and has proven to be within specifications!! So something other than the RCBO itself, is causing the long time delay!!
 
Yes that's great and by the book but if the device fails to operate in intended use (cables connected) then what's the point for me I like to make sure that with or without load connected the device operates in time or else it's effectively redundant.

If you tested a socket circuit protected by an RCBO 61009 and the unit tested correctly with the cables removed but then tested it at a socket using a socket tester lead and it failed would you be happy with this ????
Okay great, what was the question again??
 
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Hi All
just done a c/u change fitted with 8 RCBO's and when testing the trip times 2 of the RCBO times were too high (40a 30ma =40.8 ms . 32a 30ma = >40 ms )on X5 ? changed the 2 x trips and retest exactly the same times ?! disconnect the circuits and retest trip times perfect, ok so retest circuits all ok ??! phone control gear and speak to tech it could be the cooker hood (double insulated ) or the w/machine, they don't like them. in my case it was the (40a) electronic shower (32a) combi boiler .
just letting you know
John
Congratulations, now your turn to buy the cakes.
 
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Am I right in thinking that the appliances do not actually affect the tripping times of the RCDs when in normal use; they just affect the meter readings?
 
Am I right in thinking that the appliances do not actually affect the tripping times of the RCDs when in normal use; they just affect the meter readings?
Yes you are correct
 
Hi Pete999
I was testing at the RCBO end and it was manufactured by controlgear (lewden) Bs61009
John
 
I wouldn't be losing a lot of sleep over the 5 times test. It's not always necessary anyway. As long as the 1 x is ok I'd be happy.

edit: I never bother with the 5 x on BS4293 as experience has shown you're almost doomed to failure everytime.
 
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I wouldn't be losing a lot of sleep over the 5 times test. It's not always necessary anyway. As long as the 1 x is ok I'd be happy.

edit: I never bother with the 5 x on BS4293 as experience has shown you're almost doomed to failure everytime.
And yet the 40ms at 5 x Idn is the only test that is specified by BS7671 to ensure compliance.
The other tests are only recommended in GN3 (or tangentially referred to in BS7671, which does require the RCD to be operational))
 
I wouldn't be losing a lot of sleep over the 5 times test. It's not always necessary anyway. As long as the 1 x is ok I'd be happy.

edit: I never bother with the 5 x on BS4293 as experience has shown you're almost doomed to failure everytime.

That could well be the most bizarre post I've ever seen!
Please enlighten us all with your reasoning.
Many thanks in advance.
 
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I have to say, I am a little concerned by you saying 5x is not necessary and you don't bother with it....
 
OK first of all let me say that that the most important protection on any supply is ADS and not RCD protection. I live in a city that does not have TT supplies. An RCD is recognized as Additional protection 415.1.1. It is very good for clearing minor faults to earth quickly and thus preventing that circuit(s) from causing damage to people/livestock.

Firstly I would say that an RCD is not the lifesaver many of you think. I have twice had a belt from an RCD protected circuit and the damn thing did not trip. (I'm old dry skin etc). Body resistance can be as high as 100kOhms or as low as 1kOhms when wet. So do any of you believe that wet and barefoot an RCD would save your lives?...less than 10mA would probably be fatal if wet or sweating.
OK when I ramp test an RCD at 30mA i usually get a value of 20-25 ms. I have misled you somewhat and I apologise (for the words "I don't bother"). What I meant to say is I am not concerned. As I'm testing 1x I always test to 5x anyway but what I'm trying to say is I'm not going to lose sleep over a few milliseconds out on the result.

For instance say you get the following results 1x = 70 ms and 5x = 46 ms what are the implications? Well the 70 ms complies with the recommendations of OSG. But what about 46 ms? Seriously now what difference would 6 thousandths of a second make? Would it save a life?

Even if the 5x test came in at 100ms that is still 1 tenth of a second, less than the time between a heartbeat.

Now I will say that every BS 61008 I have ever tested complies with the requirements of the BGB, and yes I always did the 5x test and recorded it. However, I have experienced a problem with a number of BS 4293's and also 1 BS61009. I had to make a judgement call and I am prepared to stick by my decision. Let me explain:

The BS 4293: At 5x test I got a reading of 54 ms. I had altered a circuit and was doing the testing. So dutifully I spent the next 10 days trying to acquire a replacement (not easy) as it was specific to that particular board. Anyway I got one...fitted it and tested it and it came in at 48ms. So what do I say to my client? "Change the board because it failed the 5x test". Sorry but I had to make a judgement call....and in my view the 8ms difference was acceptable. Subsequently I found that very few BS 4293's actually pass the 5x test.
Do any of you truly believe that the the 8ms (yes 8 thousandths of a second) rendered this installation any less safe than if it had been 40ms?

The BS61009: I had to add a socket to an existing circuit protected by an RCBO. It complied with OSG for 1x test but came in at 83 ms at 5x. I approached the customer and explained the result of the test and he retorted that he was not prepared to fork out another 50 quid to replace the RCBO. I recorded the result on the certificate. But seriously now is this RCBO any more of a lifesaver than one that trips in 40ms. I was going to lose sleep over that one.

OK I am well aware that many of you on the forum will attempt to rip me to pieces...please have fun I have thick dry old skin!!! Do remember though that BS7671 is guidance only and someone has to prove to me that the difference of 43 ms would actually save a life. Sometimes you have to make a call on site and I am prepared to stand by my decisions. For me the most important thing is a well constructed installation with good EFLI readings...for me an RCD does only provide additional protection and is not the primary importance.

What we have to try and imagine for instance, is how critical is 40ms compared to say 78ms...Can we actually perceive that sort of difference?...and will that difference actually save a life?
 
I could be wrong but I seem to remember our lecturer at college telling us the reason 40ms was chosen was because medical research done by the Nazis suggested more than 2 cycles of ac current at 50hz meant increased risk of stopping the heart.
 
One of the shocks I received I estimate lasted for between 0.5 and 1sec...it's very difficult to estimate a duration of a shock, I initially didn't realise what was happening before I eventually removed my finger from the wire. If I'd had a cut or peeled skin on my finger it could have been a lot worse. Luckily my fingers were very dry and dusty. as I said previously the RCD did not trip.
 
I've had one hand to hand shock which felt akin to licking a 9v battery but across my whole body with no idea how long it lasted, I managed to let go though so I assume the current must have been quite low, I would have to estimate in the range of 10mA, the threshold of sensation apparently. I understand current across the heart via hand to hand shocks significantly increases the risk of death from a relatively low current.

Edit - sorry I meant 10mA is threshold of let go current
 
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Oh Dear, why do you think these trip times are in place? regardless of whether you think 54ms isn't a problem or not the allowed limit is 40ms and trying to convince someone here 54ms is acceptable is actually wrong and to be honest could be considered illegal. Imagine if someone got killed from a trip which went out at 54ms on times 5 and the spouse of that person said they read on here it was fine. forget all that nonsence, disconnect cabling from the trip and ramp it, end of, sigh.
 
Agreed.... This is pretty much like saying why do we have 30 mph zones because if i hit somebody at 33 mph it wouldnt make much difference anyway!!!!
It is set at a specific level for a reason and just except it is what it is !!
 
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30mA is and always has been, basically a compromise between a degree of safety to persons and the circuit integrity. In other words a circuit continually tripping from natural leakages etc...

In the States most domestic GFI's are those that are integral with the socket outlet, and DB mounted GFI's will generally be supplying single point loads/equipment etc... Unlike our general purpose cover all 30 mA RCD rating, the American rating is 6 mA!! We do however have the choice of 10mA RCD's, even so they are only officially required/called for, in very limited circumstances....
 
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In the States most domestic GFI's are those that are integral with the socket outlet, and DB mounted GFI's will generally be supplying single point loads/equipment etc... Unlike our general purpose cover all 30 mA RCD rating, the American rating is 6 mA!! We do however have the choice of 10mA RCD's, even so they are only officially required/called for, in very limited circumstances....

That seems a much more sensible approach and looks much more of a life saver than a clunky 30mA RCD. I guess as usual we in Europe have really compromised on a safety to cost basis
 
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That seems a much more sensible approach and looks much more of a life saver than a clunky 30mA RCD. I guess as usual we in Europe have really compromised on a safety to cost basis

Well as i say, you DO still have the choice of using 10mA RCD's and/or RCBO's!!

The problem then comes from the nuisance tripping aspect, if/when used in the same manner as conventional split 17th ed CU's! American NEC Codes do not require GFCI protection to anywhere near the same extent in installations, as do the UK/European regulations...
 
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OK first of all let me say that that the most important protection on any supply is ADS and not RCD protection. I live in a city that does not have TT supplies. An RCD is recognized as Additional protection 415.1.1. It is very good for clearing minor faults to earth quickly and thus preventing that circuit(s) from causing damage to people/livestock.

Firstly I would say that an RCD is not the lifesaver many of you think. I have twice had a belt from an RCD protected circuit and the damn thing did not trip. (I'm old dry skin etc). Body resistance can be as high as 100kOhms or as low as 1kOhms when wet. So do any of you believe that wet and barefoot an RCD would save your lives?...less than 10mA would probably be fatal if wet or sweating.
OK when I ramp test an RCD at 30mA i usually get a value of 20-25 ms. I have misled you somewhat and I apologise (for the words "I don't bother"). What I meant to say is I am not concerned. As I'm testing 1x I always test to 5x anyway but what I'm trying to say is I'm not going to lose sleep over a few milliseconds out on the result.

For instance say you get the following results 1x = 70 ms and 5x = 46 ms what are the implications? Well the 70 ms complies with the recommendations of OSG. But what about 46 ms? Seriously now what difference would 6 thousandths of a second make? Would it save a life?

Even if the 5x test came in at 100ms that is still 1 tenth of a second, less than the time between a heartbeat.

Now I will say that every BS 61008 I have ever tested complies with the requirements of the BGB, and yes I always did the 5x test and recorded it. However, I have experienced a problem with a number of BS 4293's and also 1 BS61009. I had to make a judgement call and I am prepared to stick by my decision. Let me explain:

The BS 4293: At 5x test I got a reading of 54 ms. I had altered a circuit and was doing the testing. So dutifully I spent the next 10 days trying to acquire a replacement (not easy) as it was specific to that particular board. Anyway I got one...fitted it and tested it and it came in at 48ms. So what do I say to my client? "Change the board because it failed the 5x test". Sorry but I had to make a judgement call....and in my view the 8ms difference was acceptable. Subsequently I found that very few BS 4293's actually pass the 5x test.
Do any of you truly believe that the the 8ms (yes 8 thousandths of a second) rendered this installation any less safe than if it had been 40ms?

The BS61009: I had to add a socket to an existing circuit protected by an RCBO. It complied with OSG for 1x test but came in at 83 ms at 5x. I approached the customer and explained the result of the test and he retorted that he was not prepared to fork out another 50 quid to replace the RCBO. I recorded the result on the certificate. But seriously now is this RCBO any more of a lifesaver than one that trips in 40ms. I was going to lose sleep over that one.

OK I am well aware that many of you on the forum will attempt to rip me to pieces...please have fun I have thick dry old skin!!! Do remember though that BS7671 is guidance only and someone has to prove to me that the difference of 43 ms would actually save a life. Sometimes you have to make a call on site and I am prepared to stand by my decisions. For me the most important thing is a well constructed installation with good EFLI readings...for me an RCD does only provide additional protection and is not the primary importance.

What we have to try and imagine for instance, is how critical is 40ms compared to say 78ms...Can we actually perceive that sort of difference?...and will that difference actually save a life?
I get what you're talking about there but how do you think that logic would go down in a court if something had gone horribly wrong.
Barrister-"Mr Southsea, we have a copy of the certificate which details the tests you carried out and I note that one of the RCD tests does not comply with what is stipulated in BS7671. However you seemed to think the result was acceptable and handed the installation over to your client who later died as a result of electric shock. Can you explain why you felt it appropriate to deviate from what is in the British Standard?"
You-"Erm"
Judge-"Go to jail, go directly to jail, do not pass go, do not collect £200"
PS, Not trying to rip you a new one here.
 
Good point Trev and I do realise I'm on a sticky wicket. Basically I have to defend myself for not adhering to the recommendations of an advisory document. Looking at both scenarios:

In the case of the 4293 I would point out that the work I had had not made the installation any less safe than before I had arrived. I would also point out that the only solution was for a board change and that I was well aware that the customer was not in an economic position to sanction that.

I the case of the 61009 I would say that I had advised the customer of the situation but he was not prepared to fork out an extra 50 quid for a replacement.

I would also have to argue against the mythical properties of the 30 mA RCD. Tests show that RCD's ramp at 22-25 mA. Fibrillation occurs at 100 mA. However, a sustained contact at 20 mA (can't let go situation for say 4 or 5 seconds) could be equally fatal. So if your body won't accept 30 mA there is every possibility of a fatality......

If you are accepting a 25-30 mA current via a live wire I would submit that you would survive it whether it be 40 ms, 83 ms or for that matter 500 ms as the RCD would trip.

The RCD is just not the universal panacea we all believe. Sure if you slice your hedge trimmer cable there is a chance the RCD will trip. There is absolutely no 100% certainty that touching a live part will trip an RCD..it really depends on the condition of your body at that moment in time.

2 recent fatalities spring to mind...Emma Shaw and the young girl with the extension lead and ladder. Now I do not know the facts of these 2 cases. Certainly in the case of Emma Shaw there is every likelyhood there was RCD protection. Additional work had been carried out by an electrical firm who had a QS so it's very likely there was RCD protection, Poor testing by an inexperienced operator resulted in this tragedy. For the young girl, again I don't know if there was an RCD involved , but we must acknowledge that an RCD will not always save a life.

RCD's are great for clearing earth faults, but a well constructed and tested installation must always be the goal of the electrical contractor, combined with rigorous testing. The importance of good EFLI in my opinion is more important than RCD protection. For me RCD is additional protection and no more.

As a nation we suffer 10-20 electrical deaths a year. All governments have shown by their actions that this is sadly acceptable. Obviously more resources will go to road safety as this is a more pressing problem.

I do like Engineer54's submission about 6 mA protection , that is without doubt a true lifesaver and is the way to go. Imagine a 30 way board in each house, each room and each appliance wired individually, no doubt fatalities would almost be eradicated. Sadly, that is in the realms of fanatsy as we live in a country dictated by costs and economics.

To a degree I am criticising the 30 mA RCD...it is way too high a current, but that is what we are saddled with. I know for all of us we make a serious attempt to comply with everything in the BGB. I certainly do, I also take extreme pride in my work, and can't compete with most people on an economic basis because my work takes longer. I get most of my work on recommendation because I work to a high standard and communicate all through the installation with my customer as to what I am doing and why I'm doing it. Probably fair to say that applies to all the veteran posters on this forum, because they are clearly interested in the subject matter rather than most people who go home and switch off from work.

Although new to the forum I have read it for years and it certainly increase my knowledge base. I would only say that sometimes inexperienced people get a rough ride. It is very difficult for you guys that are at the top of tree to be patient with what you see as idiotic postings...try to be more patient you guys...so easy to forget that you were once youngster who made errors or lived with uncertainty. Anyway a big thank you to all...dissemination of knowledge is a great gift.
 
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I would also have to argue against the mythical properties of the 30 mA RCD. Tests show that RCD's ramp at 22-25 mA. Fibrillation occurs at 100 mA. However, a sustained contact at 20 mA (can't let go situation for say 4 or 5 seconds) could be equally fatal. So if your body won't accept 30 mA there is every possibility of a fatality......


Agree with your post, but to clear up the above paragraph... based on findings by the IEC (International Electrotechnical Committee)

The two main causes of death by electrocution is ''Respiratory paralysis'' and ''Heart fibrillation''.

The threshold of respiratory paralysis, is in fact 30mA. The threshold of irreversible heart fibrillation is 75mA.
 
Oh Dear, why do you think these trip times are in place? regardless of whether you think 54ms isn't a problem or not the allowed limit is 40ms and trying to convince someone here 54ms is acceptable is actually wrong and to be honest could be considered illegal. Imagine if someone got killed from a trip which went out at 54ms on times 5 and the spouse of that person said they read on here it was fine. forget all that nonsence, disconnect cabling from the trip and ramp it, end of, sigh.

Which law would he be breaking then out of interest ?
 
At 40ms trip time the voltage (and current) will have peaked four times, at 54ms there are another two chances to kill someone so a 50% increase. Not really ideal, even if in the real world the variability of conditions on the circuit, on the person and in the external influences would be such that you could never tell if someone would be killed by a particular current it would not be nice to think that you had not done all you are required to do as a minimum to save them.
Voltage over time.jpg
 
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In answer to the Troll here. Basically if you install a new distribution board and on completion the RCD or a RCBO in it fails the test then you have a care of duty to either replace the faulty unit or advise the customer the circuit it is connected to is not protected due to a fault. If there was a fault in the house 5 minutes after you left and a fire started or someone got electrocuted resulting in the death of someone the prosecuting barrister would have you for dinner in the court room. I can imagine his words now "you left the property unprotected and ignored the rules in BS7671" the jury would without doubt blame the electrician for the deaths because he would have known the RCD or RCBO was not compliant. I cannot actually confirm a law for you Troll but common sense tells us that if you change a board then you need to ensure it is functioning correctly, now be a good boy and go and run in front of a car.
 
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Originally Posted by southsea1201To a degree I am criticising the 30 mA RCD...it is way too high a current, but that is what we are saddled with. I know for all of us we make a serious attempt to comply with everything in the BGB. I certainly do, I also take extreme pride in my work, and can't compete with most people on an economic basis because my work takes longer. I get most of my work on recommendation because I work to a high standard and communicate all through the installation with my customer as to what I am doing and why I'm doing it. Probably fair to say that applies to all the veteran posters on this forum, because they are clearly interested in the subject matter rather than most people who go home and switch off from work.

Because we tend to protect multiple position circuits (eg light fittings/socket outlets etc) rather than single point outlet or equipment such as you would find in the States.

Trying to have a stable circuit running several bits of equipment, or several light fittings protected by a 6mA RCD, ...and more often than not you'll be on a hiding to nothing!! lol!!

As i stated, most socket GFCI protection is obtained by providing individual integral GFCI socket outlets in the States, rather than protecting the circuit as a whole as would generally be the case in UK/Europe.

30mA RCD's/RCBO's will provide a relatively high degree of personal protection, while also providing a good degree of nuisance free tripping when correctly installed into a system. If you feel a higher level of personal protection outweighs the very real possibility of nuisance tripping, then a 10mA alternative can always be substituted....
 
Sorry if already said and I have missed it.


Isn't the fundamental flaw in southsea's argument that RCDs limit the fault current?

They don't so the time IS important
 
In answer to the Troll here. Basically if you install a new distribution board and on completion the RCD or a RCBO in it fails the test then you have a care of duty to either replace the faulty unit or advise the customer the circuit it is connected to is not protected due to a fault. If there was a fault in the house 5 minutes after you left and a fire started or someone got electrocuted resulting in the death of someone the prosecuting barrister would have you for dinner in the court room. I can imagine his words now "you left the property unprotected and ignored the rules in BS7671" the jury would without doubt blame the electrician for the deaths because he would have known the RCD or RCBO was not compliant. I cannot actually confirm a law for you Troll but common sense tells us that if you change a board then you need to ensure it is functioning correctly, now be a good boy and go and run in front of a car.

I am not a troll but you are entitled to your opinion as we all are. I am just showing again that you are keen to post big statements with no substance to back them up.
 
I think my comment was quite justified, so you think fitting a new DB in someones house and then finding out when testing one of the RCBOs in it is faulty, and then leaving it anyhow is okay and legally acceptable then, and to add I did say could be considered illegal, and you are trolling and looking for trouble, my post was quite acceptable and no big statement, it was an opinion and a high court barrister may agree should someone get killed due to the faulty RCBO.
 
I think my comment was quite justified, so you think fitting a new DB in someones house and then finding out when testing one of the RCBOs in it is faulty, and then leaving it anyhow is okay and legally acceptable then, and to add I did say could be considered illegal, and you are trolling and looking for trouble, my post was quite acceptable and no big statement, it was an opinion and a high court barrister may agree should someone get killed due to the faulty RCBO.

I only asked which law it contravened. Not too much too ask after you said it would be illegal. This implied you knew which law was being broken.

i know you like to think of me as a troll but I have been a member here longer than most. That is not usual troll behavior is it ?

Dont take things so personally.
 
I only asked which law it contravened. Not too much too ask after you said it would be illegal. This implied you knew which law was being broken.

i know you like to think of me as a troll but I have been a member here longer than most. That is not usual troll behavior is it ?

Dont take things so personally.

I said it could be considered to be illegal

no okay it isn't, sorry

fair enough
 
I'm interested in the point about RCD's/RCBO's failing the x5 test. If one accepts that <40ms must be achieved and subsequent replacements fail the x5 test, what do you do? What is people's experience - do you often find devices failing the x5 test?
 

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